Electric Pallet Jack Pre-Shift Checklist
A printable electric pallet jack pre-shift checklist with 27 checks, each taken from Sample Daily Checklists for Powered Industrial Trucks and eTool : Powered Industrial Trucks. Electric walkie pallet trucks (powered pallet jacks), adapted from OSHA's sample daily checklist for electric industrial trucks
Trucks must be examined before being placed in service, at least daily. (29 CFR 1910.178(q)(7)) [src] Trucks used around the clock must be examined after each shift. (29 CFR 1910.178(q)(7)) [src] Do not place the truck in service if the examination shows a condition that affects safety. (29 CFR 1910.178(q)(7)) [src]
Truck / unit: ________________ Date: __________ Shift: ______ Operator: ________________
Visual checks, motor off
| Check | OK | Needs repair |
|---|---|---|
| Look for hydraulic oil or battery leaks. [src] | ☐ | ☐ |
| Inspect the forks for damage. [src] | ☐ | ☐ |
| If the truck has a load backrest extension, confirm it is attached. [src] | ☐ | ☐ |
| Visually check hydraulic hoses and cables. [src] | ☐ | ☐ |
| Confirm safety warning decals are attached (see the parts manual for locations). [src] | ☐ | ☐ |
| Make sure decals and plates are in place and readable. [src] | ☐ | ☐ |
| Confirm the capacity plate is attached and matches the model, serial number and any attachments. [src] | ☐ | ☐ |
| Check battery water/electrolyte level and state of charge. [src] | ☐ | ☐ |
| Wear a face shield, rubber apron and rubber gloves when checking electrolyte. [src] | ☐ | ☐ |
| Adjust and fasten the battery restraint. [src] | ☐ | ☐ |
| Check the hydraulic fluid level. [src] | ☐ | ☐ |
| Make sure the operator's manual is on the truck in its container. [src] | ☐ | ☐ |
| Check that all safety devices are working. [src] | ☐ | ☐ |
Operational checks, motor on
| Check | OK | Needs repair |
|---|---|---|
| Test the parking brake. [src] | ☐ | ☐ |
| Test the service brake. [src] | ☐ | ☐ |
| Check that steering operates smoothly. [src] | ☐ | ☐ |
| Test the drive control in forward and reverse. [src] | ☐ | ☐ |
| Test the raise and lower (hoist and lowering) control. [src] | ☐ | ☐ |
| Test the horn. [src] | ☐ | ☐ |
| Check lights and alarms, where fitted. [src] | ☐ | ☐ |
| Check that the hour meter works. [src] | ☐ | ☐ |
| Check that the battery discharge indicator works. [src] | ☐ | ☐ |
| Check that instrument monitors work. [src] | ☐ | ☐ |
| Listen for unusual noises and have them investigated right away. [src] | ☐ | ☐ |
If you find a problem
| Check | OK | Needs repair |
|---|---|---|
| Do not use a truck that needs repair, is defective or is unsafe; take it out of service. [src] | ☐ | ☐ |
| Record the problem and report it to your supervisor. [src] | ☐ | ☐ |
| Have a qualified mechanic correct all problems. [src] | ☐ | ☐ |
Defects found / action taken:
______________________________________________________________
Signature: ________________________
Sources
- 1910.178 - Powered industrial trucks. (retrieved November 3, 2026)
- Sample Daily Checklists for Powered Industrial Trucks (retrieved November 3, 2026)
- eTool : Powered Industrial Trucks (Forklift) - Operating the Forklift - Pre-Operation (retrieved November 3, 2026)